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Infrared thermal imager is used to monitor the temperature of ceramic production

2023-11-16 16:45

Heat control plays an important role in different types of ceramic manufacturing processes. For example, temperature measurement during the ignition phase helps to monitor the stability and quality of the finished product. In the ceramic production process, controlled heating is generally carried out in the final stage, and the microstructure changes significantly during this process. Controlling the heating process ensures that the finished product produces the desired characteristics.

The application points of infrared thermal imager in ceramic production are mainly in several places:

1, ceramic production kiln temperature monitoring: in the production process of ceramics, monitoring the temperature of the kiln, such as the temperature is too high may mean that the furnace resistant material erosion and other problems, you can also monitor the temperature distribution inside the kiln in real time to ensure that the ceramics are uniformly heated, improve firing efficiency, reduce energy waste.

2, kiln molding temperature control: in the ceramic molding stage, the infrared thermal imager can be used to monitor the temperature of the ceramic raw materials to ensure the uniformity of the temperature of the ceramic body during the molding process, which helps to improve the molding quality.

3, ceramic defect detection: Through the detection of ceramic surface temperature, the infrared thermal imager can find possible cracks, bubbles and other defects in ceramics, and can timely find defective products, which can reduce the impact of defective products on the corporate image.

4, production equipment fault monitoring: the infrared thermal imager can monitor the temperature of the equipment online in real time, and when the temperature is abnormal, you can find potential equipment faults.

Advantages of infrared thermal imager in ceramic production temperature monitoring:

1, non-contact temperature measurement: infrared thermal imager adopts non-contact temperature measurement method, can obtain the temperature of the temperature measurement object without contact, neither affect the normal production of ceramics, nor occupy the time of the staff, can improve production efficiency;

2, real-time monitoring: the infrared thermal imager provides real-time temperature data, and generates real-time temperature screen, the staff can see the temperature intuitively in real time;

3, multi-point monitoring: infrared thermal camera can simultaneously monitor the temperature of multiple points, get more comprehensive temperature information, can ensure the comprehensiveness of the data;

4, abnormal temperature alarm: the infrared thermal camera can set the alarm temperature, for the abnormal temperature of ceramics in production, you can set different levels of alarm tips to remind the staff to deal with it in time.

The application of infrared thermal imagers in ceramic production, through real-time monitoring of temperature changes, has the accuracy and reliability required for ceramic manufacturing processes, and does not interfere with the process. It improves production efficiency and reduces production costs, while contributing to quality control and environmental protection.